Digital engineering for a complex helicopter platform at a hospital

Crailsheim, Germany | NL | DESA Ingénieurs-Conseils - Luxembourg
The expansion of Klinikum Crailsheim required a new rooftop helicopter platform, placed on floor 5 of the eastern extension. The 30-meter diameter platform sits on a reinforced concrete deck supported by a substructure of steel trusses and cantilevered up to 9 meters over the edge of the building. The complexity of the geometry, loading and erection required a sophisticated approach to modeling and verification of connections.

About the project

The structure is designed as a two-sided truss system that forms the steel substructure of the helicopter landing platform. Multiple primary and secondary trusses intersect in a dense network of nodes, with each node connecting different bars at different angles.

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DESA Ingénieurs-Conseils s.à r.l. was responsible for the design and standards control of the steel substructure, in collaboration with the principal structural engineers, the architect and the steel fabricator. The result is a hybrid platform of concrete and steel that can receive rescue flights on top of the hospital.

Siamo stati in grado di utilizzare quasi tutte le funzionalità di IDEA StatiCa in questo progetto, e il flusso di lavoro si è svolto in modo fluido ed efficiente, riducendo significativamente il potenziale di errore umano.
Dr. András Kozma
Dr. András Kozma
Ingegnere Strutturale - DESA Ingénieurs-Conseils s.à.r.l. Lussemburgo –

Technical challenges

The most demanding aspect of the engineering work was the detailed load definition and translation of global analysis forces into a connection-level model.

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Dozens of nodes required accurate UGT load combinations, but the global static documentation gave only enveloping forces that did not necessarily occur simultaneously. This posed the risk of overdesign or, worse, unconservative assumptions.

Con il collegamento BIM, è stato un grande vantaggio che la geometria corretta, i carichi e le definizioni degli elementi fossero già presenti in Connection. Ciò ci ha permesso di concentrarci sull'ingegneria invece che sull'elaborazione dei dati.
Dr. András Kozma
Dr. András Kozma
Ingegnere Strutturale - DESA Ingénieurs-Conseils s.à.r.l. Lussemburgo –

The structural layout presented additional challenges: a large number of connections, beams intersecting at irregular angles, mixed fabrication strategies (welded connections within prefabricated units and bolted connections for on-site assembly), and the need to efficiently organize the transport and lifting of large truss segments.

Il progetto in blocco ha consentito di verificare gruppi di giunti simili in un unico passaggio, con un notevole risparmio di tempo considerato il numero di nodi nella trave reticolare.
Dr. András Kozma
Dr. András Kozma
Ingegnere strutturale - DESA Ingénieurs-Conseils s.à.r.l. Lussemburgo –

Each assembly operation required coordination with the steel contractor to minimize the number of on-site bolted connections without compromising structural integrity.

Solutions and Results

To streamline the workflow, the engineer rebuilt the original global analysis in AxisVM using imported coordinates and element properties via VisualBasic, Excel and the AxisVM COM interface. After the recreated model accurately matched the static calculations provided, the team used the BIM interface to export the model directly to IDEA StatiCa Checkbot. With only minor post-processing - mainly merging elements to correctly define continuous bars - the engineer obtained fully synchronized geometry and load cases for IDEA StatiCa Connection.

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This collaborative workflow proved significantly more efficient and reliable than manually extracting forces. IDEA StatiCa allowed the engineer to consider only concurrent bar loads, reducing unnecessary conservatism and reducing the potential for human error.

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Two other IDEA StatiCa functionalities were crucial. The Connection Library allowed reuse of designs for the many similar but not identical nodes. Bulk design in Checkbot grouped similar connections so that a reference connection could be analyzed and then automatically verified across the group, leaving only a handful that required local refinements. For communication with the steel contractor, the ideacon file and calculation report completely replaced traditional sketches. IDEA StatiCa Viewer allowed the contractor to independently inspect the geometry, loads and details of the connections. Even the inspection office used IDEA StatiCa, allowing transparent verification of the entire connection design.

By using Checkbot, the BIM link, library and bulk verification workflow, the engineer realized significant time savings, reduced manual work and provided fully optimized, standards-compliant steel connections for the helicopter pad.

IDEA StatiCa Viewer ha trasformato la comunicazione con il carpentiere metallico. Invece di realizzare schizzi, abbiamo condiviso il file ideacon e ogni dettaglio era immediatamente chiaro a tutte le parti.
Dr. András Kozma
Dr. András Kozma
Ingegnere Strutturale - DESA Ingénieurs-Conseils s.à.r.l. Lussemburgo –

Meet Desa's engineer

Dr. András Kozma, the engineer in charge, graduated from the Budapest University of Technology and Economics (BME) with a specialization in bridge structures and computational engineering. He later completed a PhD at the University of Luxembourg on demountable steel-concrete composite systems. His experience bridges academic research and practical engineering, with a strong focus on advanced structural workflows and integrated digital design environments.

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DESA Ingénieurs-Conseils - Luxembourg

DESA Ingénieurs-Conseils - Luxembourg

DESA Ingénieurs-Conseils s.à r.l., con sede in Lussemburgo, è specializzata in ingegneria strutturale per un'ampia gamma di edifici e tipologie infrastrutturali. Dettagli